In electric vehicle (EV) systems, every technical component plays a vital role in ensuring overall performance and safety. One indispensable part is the high-voltage cable—the component responsible for directly transmitting power from the battery to the inverter, motor, or fast-charging unit. Selecting the right type of EV high-voltage cable not only improves energy efficiency but also enhances the durability and safety of the entire system.
Product Overview
Our EV high-voltage cable is a specialized connection solution designed to operate reliably in harsh environments, especially in electric vehicles, energy storage systems (ESS), and high-voltage industrial equipment. Featuring a standard orange insulation layer, high-quality copper conductor, and waterproof connectors, this product meets the stringent demands of the modern EV industry.
Technical Specifications (Reference)
| Item | Reference Information |
|---|---|
| Core structure | Multi-stranded copper core, common sizes from 16mm² to 50mm² |
| Operating voltage | 600V to 1000V DC, suitable for high-voltage EV systems |
| Current capacity | Approximately 50A – 120A depending on size and length |
| Insulation material | XLPE or heat-resistant rubber, flame retardant, standard EV orange color |
| Water & dust protection | Connectors rated IP67, stable in humid and dusty environments |
| Connector type | Specialized connectors: 2-pin / 3-pin / cossed terminal with safety lock |
| Cable length | Customizable: 30cm, 50cm, 1m, or per specific design |
| Applicable standards | Reference: ISO 19642, RoHS, REACH, EV industry standards |
Note: Technical specifications may vary depending on the specific model or customer requirements.
Key Advantages of EV High-Voltage Cables
| Advantage | Description |
|---|---|
| 🔒 Absolute safety | Standard orange sheath warns of high voltage; thick insulation and sealed connectors prevent leakage |
| ⚡ Stable transmission | High-purity copper core ensures efficient conductivity and reduces energy loss |
| 🌧️ Weather-resistant | Waterproof, dustproof, and reliable in high-vibration or high-temperature environments |
| 🛠️ Easy installation | Plug-and-play format with pre-installed connectors shortens installation time |
Practical Applications
EV high-voltage cables are suitable for the following systems:
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Electric motorcycles and cars: Connect battery – inverter – motor
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DC fast charging stations: High-speed current transmission
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Energy storage systems (ESS): Connections between battery modules or to inverter
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High-voltage industrial machinery: Automatic robots, power control equipment
Tips for Selecting High-Voltage Cables
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Choose the appropriate cross-sectional area based on actual current load
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Ensure connector compatibility with your current devices
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Prioritize products with clear technical certifications
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Work with suppliers experienced in high-voltage system design
📞 Order Genuine EV High-Voltage Cables
We supply high-quality EV high-voltage cables compatible with various vehicle models and power systems. Cable length and connector type can be customized as needed.
📧 Email: info@shogovn.com
Conclusion
The EV high-voltage cable is a foundational element that directly impacts the efficiency and safety of an electric vehicle system. Investing in high-quality power cables not only improves energy usage but also protects the system from risks such as overheating, leakage, or component failure. Don’t let a small technical detail compromise the overall performance of your EV system.
